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Monitoring Power Use to Avoid Peak Use Charges
Challenge
Large manufacturers often rack up large energy bills; in addition to large bills, peak use penalties can also add up.
To respond to these surcharges, manufacturers can install a "smart" power system to keep the power efficiency between 95 and 100%. The plant’s power is oftentimes switched through many large banks of capacitors located away from the building. The data collection for the system is usually done manually only a few times a day. Real-time data acquisition is nearly impossible under this system.
Solution
A Sure Cross DX80 wireless system can be installed to make the system work better. The DX80 Node accepts a signal from the PLC operating the smart power system that shows which capacitors are being used.
The signals are transmitted to a DX80 Gateway installed in a visible location. The Gateway uses EZ-LIGHT Tower Lights to indicate which capacitors are being used and an alarm to notify personnel when energy use drifts outside the desired range.
Featured Products
Performance Series Industrial Wireless Gateways and Nodes
Create point-to-multi point networks that distribute I/O over large areas. Input and output types include discrete (dry contact, PNP/NPN), analog (0 to 10 V dc, 0 to 20 mA), temperature (thermocouple and RTD), and pulse counter.
TL50 Core Series 50 mm LED Tower Light
LED tower light indicators are highly visible and simple to install with no assembly required. Display up to 7 colors. Available with IO-Link.
TL50 with Audible Indicator
TL50 Pro Tower Lights are rugged and easy-to-install 3- and 4-segment tower lights. They are programmable using Banner's Pro Editor software and Pro Converter Cable or via IO-Link communication.