Assembly and Robotics
Improve Efficiencies in Assembly and Manufacturing
Fully automated, semi-automated, robotic, and manual assembly lines require reliable, well-designed products and solutions to maximize operations. Cutting-edge Banner devices help companies large and small enhance robotic welding cells, manual feed stations, final assembly and test cells, and pick-to-light and kitting stations—every stage of production.
From automation safety, operator guidance, and status indication to error-proofing and part inspection and verification, Banner’s extensive industrial automation expertise is improving reliability, productivity, and repeatability for assembly lines worldwide.

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Manufacturers adopt a broad range of assembly methods to meet their production requirements for volume, product mix, and cost structure. But whether you rely on manual workstations or highly automated production lines with robotics, there are opportunities to maximize production efficiency, ensure product quality, and gain a competitive advantage in the global marketplace. Banner develops and provides the devices, tools, and expertise to improve assembly-line throughput, maximize safety, and reduce costly downtime.
Banner’s comprehensive catalog of more than 10,000 products includes sensors, smart IIoT and industrial wireless technologies, LED lights and indicators, pick-to-light systems, measurement devices, machine safety equipment, as well as barcode sensors and machine vision products that drive efficiencies, improve productivity and system accuracy, and reduce errors and cost.
Tour Industry-Leading Banner Solutions

Provide at-a-glance machine status indication and send machine status information to a wide range of devices.
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Identify small problems before they become major issues that impact machine performance and uptime.
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S22 Pro Series touch buttons and indicators simplify control panel design and improve operator experience and performance. Pro Editor software expands the built-in display capabilities available with the S22 Pro Series, enabling custom displays.
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EZ-SCREEN LS safety light curtains have no DIP switches, feature end-to-end sensing, and can be easily installed with automatic configuration. The use of side mount brackets creates a quick and simple installation with adjustments made from the front side of the EZ-SCREEN LS arrays, saving time during setup. Maximizing machine uptime and reducing repair and replacement expenses helps companies remain competitive.
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Banner’s XS26-2 expandable safety controller is a scalable safety solution that can be tailored for a wide variety of machines, including large scale machines with multiple processes. With the ability to add up to eight I/O expansion modules, the XS26-2 has the capacity to adapt to larger footprint machines with multiple hazards and access points. Several preconfigured safety function and logic blocks are available in the intuitive programming software.
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Banner’s SC26-2 is a flexible, easy-to-use safety controller with an intuitive programming environment. The programmable safety controller can manage all of the safety devices with one module. The SC26-2 communicates the status of safety devices via Ethernet IP and controls a tower light for visual indication of safety device statuses. The base controller allows eight of the 26 inputs to be configured as outputs for efficient terminal utilization.
Learn MoreAssembly and Robotics Solutions
Robotic Cell Industrial Barcode Inspection
Equipment Monitoring from a Supervisor's Station
Environmental Monitoring inside a Machine Control Panel
Sizing, Profiling and Guiding Clear Objects
Pick and Place Machine Leading Edge Detection
Call for Parts
Retrofit for Robotics
Automatic Storage & Retrieval System
Emergency Stopping (end-mounted rope pull)
Bright Indication in Ambient Light
Calling an AGV for Parts
Emergency Stopping (center-mounted rope pull)
Incorrect Pick Signal
Long Bin Pick-to-Light
Part Pick Verification for a Camera Lens
Part Kitting
Improving Production with Pick-to-Light Systems
Part Pick Verification for Order Fulfillment
Part Pick Verification for Large Bins
Part Pick Verification from a Wide Bin
Part Pick Indication for Small Bins
Call For Parts
Part Orientation
Counting Dropping Parts with an LX Sensor
Part Detection for Error-Proofing
Multiple Point Inspection on Stamped Metal Parts
Punch Hole Inspection
High-Quality LED Lighting for Conveyor Illumination
Highly Bright, Robust Lighting for Robotic Cells
Heat Stake Machine Safeguarding
Safeguarding a Robotic Weld Cell
Safeguarding a Single-Station Robot Weld Cell
Safeguarding Access Points to a Depalletizer
Small Assembly Station Protection with Light Curtains
Safeguarding of a Power Press
Scalable Safety Control for Large Assembly Processes
Robotic Guarding in Work Area without Limiting Access
Safeguarding a Robotic Palletizer
Stack Height Detection of Metal Parts
Close Proximity Error Proofing on Assembly Line
Call for Parts at a Furniture Manufacturer
Robotic Palletizer Safeguarding
Call for Parts (Put to Light)
Part Loaded Indicator
Error-Proofing Assembly Applications
Kitting Operation with Gloves
Wireless Call for Parts
Multiproduct Light-Guided Assembly Station
Detecting Black Parts on Black Door Panel
Robotic Work Cell Lighting
Dual-operator Robotic Work Station
Assembly and Robotics Successes
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Sensors to Measure Movement Range
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Inspecting Small Connectors
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Remote Monitoring Calculates Machine Run Time
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Presence Detection on Rotating Lathe Turret
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Indicate Robot Positioning
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Illuminate Web Inspection Stations with Rapid-Install LEDs
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Efficient LED Light Bars Reduce Build Times and Expenses
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Superior Light Distribution with LEDs
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LED Lights Illuminate Control Cabinet
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Communication in a Busy Manufacturing Site
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Streamlining Call for Parts or Service
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LEDs Replace Fluorescent Fixtures in Machine Enclosures
Vision Sensor to Read QR Codes
Sensors to Measure Movement Range
Inspecting Small Connectors
Remote Monitoring Calculates Machine Run Time
Presence Detection on Rotating Lathe Turret
Indicate Robot Positioning
Illuminate Web Inspection Stations with Rapid-Install LEDs
Efficient LED Light Bars Reduce Build Times and Expenses
Superior Light Distribution with LEDs
LED Lights Illuminate Control Cabinet
Communication in a Busy Manufacturing Site
Streamlining Call for Parts or Service
LEDs Replace Fluorescent Fixtures in Machine Enclosures

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Photoelectric Sensors | QS18
QS18 Series All Purpose Photoelectric SensorAll purpose photoelectric sensor with universal housing design and 18 mm threaded barrel is an ideal replacement for hundreds of other sensor styles.
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Fiber Optic Amplifiers | DF-G2
DF-G2 Series High Speed Fiber Optic AmplifierFiber amplifier with IO-Link capability for high speed (10 μs) for applications like part counting or registration mark detection. Output: NPN or PNP.
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Safety Light Curtains | 14/30
14/30 Series Traditional Type 4 Safety Light CurtainsModels available in 14 & 30 mm resolutions and up to 2400 mm (7.9 ft) lengths in three robust housing options. Suitable for detecting fingers, hands, and ankles as well as guarding perimeters.

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