Assembly and Robotics
Improve Efficiencies in Assembly and Manufacturing
Fully automated, semi-automated, robotic, and manual assembly lines require reliable, well-designed products and solutions to maximize operations. Cutting-edge Banner devices help companies large and small enhance robotic welding cells, manual feed stations, final assembly and test cells, and pick-to-light and kitting stations—every stage of production.
From automation safety, operator guidance, and status indication to error-proofing and part inspection and verification, Banner’s extensive industrial automation expertise is improving reliability, productivity, and repeatability for assembly lines worldwide.
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Manufacturers adopt a broad range of assembly methods to meet their production requirements for volume, product mix, and cost structure. But whether you rely on manual workstations or highly automated production lines with robotics, there are opportunities to maximize production efficiency, ensure product quality, and gain a competitive advantage in the global marketplace. Banner develops and provides the devices, tools, and expertise to improve assembly-line throughput, maximize safety, and reduce costly downtime.
Banner’s comprehensive catalog of more than 10,000 products includes sensors, smart IIoT and industrial wireless technologies, LED lights and indicators, pick-to-light systems, measurement devices, machine safety equipment, as well as barcode sensors and machine vision products that drive efficiencies, improve productivity and system accuracy, and reduce errors and cost.
Tour Industry-Leading Banner Solutions
Provide at-a-glance machine status indication and send machine status information to a wide range of devices.
Learn MoreRestock assembly stations before components run out without overstocking.
Learn MoreMinimize production errors by providing clear guidance for assembly.
Learn MoreIdentify small problems before they become major issues that impact machine performance and uptime.
Learn MoreS22 Pro Series touch buttons and indicators simplify control panel design and improve operator experience and performance. Pro Editor software expands the built-in display capabilities available with the S22 Pro Series, enabling custom displays.
Learn MoreEZ-SCREEN LS safety light curtains have no DIP switches, feature end-to-end sensing, and can be easily installed with automatic configuration. The use of side mount brackets creates a quick and simple installation with adjustments made from the front side of the EZ-SCREEN LS arrays, saving time during setup. Maximizing machine uptime and reducing repair and replacement expenses helps companies remain competitive.
Learn MoreProvide instant visual communication across a busy plant floor.
Learn MoreBanner’s XS26-2 expandable safety controller is a scalable safety solution that can be tailored for a wide variety of machines, including large scale machines with multiple processes. With the ability to add up to eight I/O expansion modules, the XS26-2 has the capacity to adapt to larger footprint machines with multiple hazards and access points. Several preconfigured safety function and logic blocks are available in the intuitive programming software.
Learn MoreBanner’s SC26-2 is a flexible, easy-to-use safety controller with an intuitive programming environment. The programmable safety controller can manage all of the safety devices with one module. The SC26-2 communicates the status of safety devices via Ethernet IP and controls a tower light for visual indication of safety device statuses. The base controller allows eight of the 26 inputs to be configured as outputs for efficient terminal utilization.
Learn MoreAssembly and Robotics Solutions
Emergency Stopping (center-mounted rope pull)
Emergency Stopping (end-mounted rope pull)
Safeguarding a Single-Station Robot Weld Cell
Heat Stake Machine Safeguarding
Safeguarding a Robotic Palletizer
Robotic Palletizer Safeguarding
Safeguarding Access Points to a Depalletizer
Incorrect Pick Signal
Part Pick Verification for a Camera Lens
Error-Proofing Assembly Applications
Part Kitting
Improving Production with Pick-to-Light Systems
Multiproduct Light-Guided Assembly Station
Kitting Operation with Gloves
High-Quality LED Lighting for Conveyor Illumination
Highly Bright, Robust Lighting for Robotic Cells
2D Stamped Industrial Barcode Verification
Robotic Cell Industrial Barcode Inspection
Pick and Place Machine Leading Edge Detection
Part Pick Verification for Order Fulfillment
Multiple Point Inspection on Stamped Metal Parts
Detecting Black Parts on Black Door Panel
Punch Hole Inspection
Part Loaded Indicator
Counting Dropping Parts with an LX Sensor
Part Detection for Error-Proofing
Close Proximity Error Proofing on Assembly Line
Increasing Efficiency on Production Lines
Part Orientation
Wireless Call for Parts
Retrofit for Robotics
Call for Parts at a Furniture Manufacturer
Call for Parts or Service
Automatic Storage & Retrieval System
Bright Indication in Ambient Light
Calling an AGV for Parts
Call for Parts (Put to Light)
Stack Height Detection of Metal Parts
Sizing, Profiling and Guiding Clear Objects
Part Pick Verification from a Wide Bin
Call for Parts
Safeguarding a Robotic Weld Cell
Part Pick Verification for Large Bins
Scalable Safety Control for Large Assembly Processes
Call For Parts
Part Pick Indication for Small Bins
Robotic Guarding in Work Area without Limiting Access
Safeguarding of a Power Press
Dual-operator Robotic Work Station
Small Assembly Station Protection with Light Curtains
Long Bin Pick-to-Light
Environmental Monitoring inside a Machine Control Panel
Equipment Monitoring from a Supervisor's Station
Assembly and Robotics Successes
Presence Detection on Rotating Lathe Turret
Inspecting Small Connectors
LED Lights Illuminate Control Cabinet
Illuminate Web Inspection Stations with Rapid-Install LEDs
Efficient LED Light Bars Reduce Build Times and Expenses
Streamlining Call for Parts or Service
Remote Monitoring Calculates Machine Run Time
LEDs Replace Fluorescent Fixtures in Machine Enclosures
Communication in a Busy Manufacturing Site
Superior Light Distribution with LEDs
Vision Sensor to Read QR Codes
Sensors to Measure Movement Range
Indicate Robot Positioning
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Photoelectric Sensors | QS18
QS18 Series All Purpose Photoelectric SensorAll purpose photoelectric sensor with universal housing design and 18 mm threaded barrel is an ideal replacement for hundreds of other sensor styles.
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Fiber Optic Amplifiers | DF-G2
DF-G2 Series High Speed Fiber Optic AmplifierFiber amplifier with IO-Link capability for high speed (10 μs) for applications like part counting or registration mark detection. Output: NPN or PNP.
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Safety Light Curtains | 14/30
14/30 Series Traditional Type 4 Safety Light CurtainsModels available in 14 & 30 mm resolutions and up to 2400 mm (7.9 ft) lengths in three robust housing options. Suitable for detecting fingers, hands, and ankles as well as guarding perimeters.
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