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Industries
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Assembly & Robotics
Assembly & Robotics
Improve Efficiencies in Assembly and Manufacturing
Fully automated, semi-automated, robotic, and manual assembly lines require reliable, well-designed products and solutions to maximize operations. Cutting-edge Banner devices help companies large and small enhance robotic welding cells, manual feed stations, final assembly and test cells, and pick-to-light and kitting stations—every stage of production.
From automation safety, operator guidance, and status indication to error-proofing and part inspection and verification, Banner’s extensive industrial automation expertise is improving reliability, productivity, and repeatability for assembly lines worldwide.
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Manufacturers adopt a broad range of assembly methods to meet their production requirements for volume, product mix, and cost structure. But whether you rely on manual workstations or highly automated production lines with robotics, there are opportunities to maximize production efficiency, ensure product quality, and gain a competitive advantage in the global marketplace. Banner develops and provides the devices, tools, and expertise to improve assembly-line throughput, maximize safety, and reduce costly downtime.
We are experts in automation technologies, offering a comprehensive catalog of more than 10,000 products, including sensors and measuring devices; lighting, indicators, and displays; connectivity technology; condition monitoring solutions; machine safety products; industrial wireless systems; remote I/O, barcode scanners, and machine vision. By listening to customers and engineering solutions that remove production constraints, Banner is helping them drive efficiencies, improve output and system accuracy, and reduce errors and expenses.
Tour Industry-Leading Banner Solutions
Provide at-a-glance machine status indication and send machine status information to a wide range of devices.
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Identify small problems before they become major issues that impact machine performance and uptime.
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S22 Pro Series touch buttons and indicators simplify control panel design and improve operator experience and performance. Pro Editor software expands the built-in display capabilities available with the S22 Pro Series, enabling custom displays.
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EZ-SCREEN LS safety light curtains have no DIP switches, feature end-to-end sensing, and can be easily installed with automatic configuration. The use of side mount brackets creates a quick and simple installation with adjustments made from the front side of the EZ-SCREEN LS arrays, saving time during setup. Maximizing machine uptime and reducing repair and replacement expenses helps companies remain competitive.
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Banner’s XS26-2 expandable safety controller is a scalable safety solution that can be tailored for a wide variety of machines, including large scale machines with multiple processes. With the ability to add up to eight I/O expansion modules, the XS26-2 has the capacity to adapt to larger footprint machines with multiple hazards and access points. Several preconfigured safety function and logic blocks are available in the intuitive programming software.
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Banner’s SC26-2 is a flexible, easy-to-use safety controller with an intuitive programming environment. The programmable safety controller can manage all of the safety devices with one module. The SC26-2 communicates the status of safety devices via Ethernet IP and controls a tower light for visual indication of safety device statuses. The base controller allows eight of the 26 inputs to be configured as outputs for efficient terminal utilization.
Learn MoreAssembly and Robotics Solutions
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Call for Parts at a Furniture Manufacturer
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Illuminate Web Inspection Stations with Rapid-Install LEDs
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Inspecting Small Connectors
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Sizing, Profiling and Guiding Clear Objects
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Pick and Place Machine Leading Edge Detection
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Detecting Black Parts on Black Door Panel
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Emergency Stopping (center-mounted rope pull)
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Counting Food Cartons for Correct Packaging
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Bright Indication in Ambient Light
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Retrofit for Robotics
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Part Pick Verification for a Camera Lens
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Improving Production with Pick-to-Light Systems
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Multiproduct Light-Guided Assembly Station
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Error-Proofing Assembly Applications
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Part Pick Verification from a Wide Bin
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Incorrect Pick Signal
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Part Pick Indication for Small Bins
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Superior Light Distribution with LEDs
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Part Loaded Indicator
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Counting Dropping Parts with an LX Sensor
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Part Detection for Error-Proofing
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Close Proximity Error Proofing on Assembly Line
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Stack Height Detection of Metal Parts
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Scalable Safety Control for Large Assembly Processes
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Robotic Palletizer Safeguarding
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Parts Detection in a Feeder Bowl
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Emergency Stopping (end-mounted rope pull)
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Wireless Reduces Downtime
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Part Pick Verification for Order Fulfillment
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Robotic Work Cell Lighting
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High-Quality LED Lighting for Conveyor Illumination
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Highly Bright, Robust Lighting for Robotic Cells
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Part Orientation
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Calling an AGV for Parts
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Equipment Monitoring from a Supervisor's Station
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Safeguarding Access Points to a Depalletizer
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Safeguarding of a Power Press
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Safeguarding a Single-Station Robot Weld Cell
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Robotic Guarding in Work Area without Limiting Access
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Safeguarding a Robotic Weld Cell
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Wireless Call for Parts
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Punch Hole Inspection
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Call for Parts
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Robotic Cell Industrial Barcode Inspection
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Call for Parts (Put to Light)
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Environmental Monitoring inside a Machine Control Panel
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Long Bin Pick-to-Light
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Part Pick Verification for Large Bins
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Multiple Point Inspection on Stamped Metal Parts
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Heat Stake Machine Safeguarding
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Small Assembly Station Protection with Light Curtains
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Safeguarding a Robotic Palletizer
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Delivering Pinpoint Diagnostic Information to Robotic Sortation Systems
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AGV Status Indication
Assembly and Robotics Successes
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LED Lights Illuminate Control Cabinet
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LEDs Replace Fluorescent Fixtures in Machine Enclosures
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Illuminate Web Inspection Stations with Rapid-Install LEDs
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Inspecting Small Connectors
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Remote Monitoring Calculates Machine Run Time
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Streamlining Call for Parts or Service
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Communication in a Busy Manufacturing Site
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Superior Light Distribution with LEDs
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Indicate Robot Positioning
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Efficient LED Light Bars Reduce Build Times and Expenses
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Sensors to Measure Movement Range
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Presence Detection on Rotating Lathe Turret
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Vision Sensor to Read QR Codes
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Photoelectric Sensors | QS18
QS18 Series All Purpose Photoelectric SensorAll purpose photoelectric sensor with universal housing design and 18 mm threaded barrel is an ideal replacement for hundreds of other sensor styles.
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Fiber Optic Amplifiers | DF-G2
DF-G2 Series High Speed Fiber Optic AmplifierFiber amplifier with IO-Link capability for high speed (10 μs) for applications like part counting or registration mark detection. Output: NPN or PNP.
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Safety Light Curtains | 14/30
14/30 Traditional Type 4 Safety Light CurtainsModels available in 14 & 30 mm resolutions and up to 2400 mm (7.9 ft) lengths in three robust housing options. Suitable for detecting fingers, hands, and ankles as well as guarding perimeters.
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