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    Stocking and Replenishment

    bin picking application with pick to light system

    Keep Shelves and Stations Stocked and Organized

    Picking activities are only effective if the correct parts or inventory are put in the right place and ready to be picked. Because of this, an efficient stocking and replenishment solution is a necessity in many industries. 

    Warehouses and distribution facilities require an efficient method for putting inventory on the shelves so that orders will be easily accessible during fulfillment. In manufacturing facilities, assembly and kitting stations must be replenished with parts before they run out.

    Put-to-light solutions improve the efficiency and accuracy of stocking and replenishment activities and can help prevent downtime by reducing delays due to misplaced or incorrect parts.

    Challenges
    Solutions and Benefits
    Featured Products
    Stocking and Replenishment Challenges
    warehouse with shelving and boxes
    Errors Can Reduce Quality and Efficiency Downstream

    Stocking and replenishment are critical because misplaced items, incorrect parts, and delays in restocking shelves or workstations can significantly impact productivity downstream.

    Proper stocking and replenishment is also essential for error-proofing and quality control.  For example, if assembly stations are stocked with incorrect parts, the quality of the assembly may be compromised, and assemblers may not be able to meet production goals.  In material handling, misplaced inventory can lead to order delays or mix-ups.

    Light-guided putting solutions reduce the risk of errors and help ensure that work areas are properly stocked at all times.

    Benefits of Put-to-Light Solutions
    person picking items from a bin
    Reduce Unplanned Downtime

    Stocked Workstations Mean No Waiting for Items

    • Put-to-light solutions speed up stocking and replenishment times by clearly and visually guiding workers to the correct location for each item. 

    • Faster replenishment means assemblers and production staff spend less time waiting for more parts and can maintain an appropriate pace to meet production goals. 

    • Efficient stocking also enables faster and more accurate order fulfillment at warehouses and distribution facilities. 
    pick to light devices on a rack of bins
    Improve Quality by Reducing the Risk of Error

    Get the Right Items in the Right Location

    • By facilitating proper stocking and replenishment, put-to-light solutions help ensure the quality of the final product.
    • In manufacturing facilities, keeping assembly stations stocked with the correct parts reduces the risk of errors down the line. 
    • For example, a put-to-light solution uses light to guide a worker to place the proper size screws in the correct bins so the assembler will pick the right size screw to fasten other parts together securely.
    pick to light devices on a rack of bins
    two people shaking hands in a warehouse
    Save Costs and Maximize Profits

    Reduce Recalls & Ensure Customer Satisfaction

    • Because put-to-light solutions improve efficiency and reduce errors, they ultimately help save costs and maximize profits.
    • Fewer errors mean a lower risk of a product recall due to manufacturing defects.
    • Speed and accuracy increase customer satisfaction and confidence, leading to repeat business and higher profits.
    Featured Products
    PTL110 pick to light device
    PTL110 Series

    Versatile, Scalable Pick-to-Light Devices

    PTL110 拾取指示设备是多功能指示灯，可选配触摸按钮、 光学传感器和三位数显，通过串联打造强大的拾取系统。PTL110 系统响应迅速，安装灵活，可提高拾取、套件制作及相关应用的速度、生产率和质量。

    • 提供具备光学传感器和触摸传感器功能的型号。
    • 选配的 3 位字母/数字显示可用于指示部件计数或提供其他指令。
    • M12 连接器支持快速、安全地安装多个设备，无需额外布线。
    • 指示器提供十四种颜色和多种动画功能，以此区分多种情况。
    • 由 PICK-IQ™ 提供支持，这是一种专用的 Modbus 兼容串行总线协议，它使用通用 ID 来减少轮询多个设备所产生的典型延迟。
    • 可与 DXM700 无线控制器配对，以便在推车和移动拾取站中部署。
    K50 Pro Series Pick to light device
    K50 Pro Series

    Pick to Light Devices

    K50 Pro Series Pick to light device
    S22 Pro Series pick to light device
    S22 Pro Series

    Pick to Light Devices

    S22触摸式系列是一个多功能产品系列，将明亮的指示灯与固态切换功能相结合，只需触摸即可激活。适合精益生产和零部件拾取操作。

    • 明亮的 LED 指示灯与经由触摸激活的开关功能融于一体
    • 使用邦纳的 Pro Editor 软件和 Pro Converter Cable 进行编程，定制各种颜色和直观显示效果
    • 多色指示器带触控按钮，坚固结实、经济高效、安装简便
    • 固态电子设备，使用寿命长，维护成本低
    • IP69结构，适用于冲洗环境
    • 配备 22 mm 螺纹聚碳酸酯底座
    •  符合人体工程学设计，可消除手部、手腕和手臂承受的应力 
    • 在启动按钮时戴或不戴手套皆可
    More Pick to Light Applications