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  • Track and Trace for Product Recall

    car manufacturing

    Mitigate Damages with Accurate, Timely Recalls

    An important goal for any manufacturer is to avoid product recall.  Recalls are costly, in terms of both actual costs of repair, replacement, or buy-backs as well as the cost of a tarnished brand reputation.

    Implementing quality control solutions can help reduce the risk of product defects and safety hazards; however, even the most effective quality control does not eliminate all risk.  

    Recalls happen, and when they do, it is critical that manufacturers are prepared to respond quickly by identifying affected products and issuing a timely recall to mitigate damages.

    Challenges of Product Recall

    iVu BCR reads a code on a box
    Traceabillity Depends on Reliable Identification

    When recalls occur, a manufacturer's response can make or break its reputation, and by extension, impact customer loyalty and future profits.

    Manufacturers must act quickly and recall all affected products that have already been purchased. In some cases, manufacturers must be able to quickly pull affected inventory from their own shelves, distribution centers, and retail establishments.  In other instances, like in many automotive recalls, consumers may need their purchases repaired in a timely manner. Furthermore, to prevent unnecessary costs, manufacturers must avoid inadvertently recalling unaffected products. 

    Track and trace solutions help manufacturers execute recalls quickly and accurately, so that affected products can be repaired or removed from the market, and the issue can be resolved quickly. 

    These solutions depend on reliable identification of individual products throughout the supply chain—most commonly by scanning barcodes at every stage from production to purchase.  Track and trace solutions are only as reliable as the devices that scan the codes, so selecting the appropriate identification technology is critical.  

    Identification Solutions for Product Recall

    ABR 3000 tracks produce throughout packaging
    Track Produce Throughout Packaging

    Track and Trace for Food Safety

    • In food packaging, barcodes are embedded with information specific to each product and production run in order to identify products throughout the supply chain.
    • As part of a track and trace program, a packing house verifies product barcodes at multiple points during packaging, creating a record that will allow the company to quickly identify and isolate any product with quality issues in the event of a recall.
    • The information contained in the barcodes is sent via an Ethernet connection to the company’s production management system which records the data for future referrence.
    Ultraviolet (UV) barcode on an automotive part
    Read Invisible UV Barcodes for Traceability

    Track and Trace for Automotive Components

    • Many automotive suppliers are incorporating Ultra Violet (UV) barcodes for component traceability and quality control. 
    • The technology uses UV-based ink that is only visible to the human eye when illuminated with a UV light source. Suppliers can store key informationin a small code printed directly on the component, without affecting design or aesthetics. 
    • In the event of a recall, codes can be scanned to verify that components were installed and tested in compliance with standards.
    • In this application, an iVu BCR barcode reader with a C-mount lens, UV spotlight, and Ethernet capabilities can be used to read invisible 2D Data Matrix codes and send data via EtherNet/IP to a PLC for error proofing and traceability. 
    Ultraviolet (UV) barcode on an automotive part
    barcode reader reads codes on medical supply pouches
    Verify that Codes are Affixed to Correct Products

    Track and Trace for Pharmaceutical Packaging

    • Traceability is only effective for facilitating recalls if the correct codes are attached to the correct products.  Therefore, validating codes prior to shipment is critical. 
    • In the pharmaceutical industry, medical supplies are often individually packaged in sealed pouches.
    • Before product can be shipped, the barcodes must be validated to ensure that the correct barcode is affixed to the correct product for accurate traceability.  
    • An imager-based barcode reader validates each barcode and sends data via Ethernet IP to a PLC for future reference in case of recalls. 
    Featured Products

    ABR Series imager based barcode reader
    ABR Series

    Imager-Based 1D and 2D Barcode Reader

    abr 系列条码读取器的解码能力一流,能解决最具挑战性的跟踪和追溯应用。它们有两种紧凑的外形尺寸、多种照明配置、一系列分辨率和多种镜头选择。

    • 读取完整的一维和二维条码库。
    • 两种紧凑的外形尺寸,防护等级高达IP67,适用于工业环境。
    • 分辨率高达200万像素,多种照明配置和镜头焦距(包括自动对焦),适合任何应用。
    • 适用于高难度的应用,包括DPM 代码读取和偏振窗口
    • 使用板载按钮或安装了功能齐全的 Barcode Manager 的电脑在短短几分钟内完成配置。
    • 多种镜头选项,包括由软件调节的自动对焦,简化设置和配置。
    • 通过工业以太网、串口和usb 进行配置,简化设备集成,收集工业物联网数据。
    • 可在任何网络上远程监控、配置和查看统计数据的Web 界面
    iVu BCR imager-based barcode reader
    iVu BCR Series

    Imager-Based 1D and 2D Barcode Reader

    iVu BCR 系列条码读取器将强大的解码能力和使用便捷的特点融于一体,能解决高难度的追溯性应用。这些多功能条码读取器提供各种各样的镜头、照明和用户界面选项。 

    • 读取广泛的一维和二维条码,包括损坏、变形和其他难以读取的条码
    • 能够在一次检测中读取任何方向的多个条码     
    • 使用集成的触摸屏、远程触摸屏或 PC 界面来设置、管理和监控检测
    • 以太网和串行通信协议简化设备集成,实现工业物联网数据采集
    • 坚固的 IP67 级外壳,是狭小空间和工业环境的理想选择
    • 众多的集成照明选项简化了安装,优化了对比度
    • 可更换镜头,包括各种标准选件和 C 型支架选件,能满足任何应用的需求

     

    iVu BCR imager-based barcode reader
    TCNM Series Imager Based Barcode Reader

    TCNM Series

    Laser-Based 1D Barcode Scanner

    TCNM读码器能够解码十几种常用的一维条码,可提供快速读取、宽景深和高分辨率。

    • 读取十几种常用的线性条码符号
    • 每秒完成500到1000次扫描
    • 使用SMART-TEACH按钮和LED指示灯进行基本设置和诊断操作
    • 条码重组算法结合多次扫描,即可重建损坏的代码信息
    • GeniusPlus软件以及专有的内通信协议,在多个读码器设置中无需使用外部多路转换器
    • 外壳坚固,防护等级达到 IP65
    See More Track and Trace Applications